This article delves into the challenges faced during the usage of CPVC granules in industrial applications. It identifies seven key issues such as poor flow ability, thermal degradation, moisture absorption, inadequate dispersion, poor impact strength, compatibility problems, and environmental stress cracking. Each problem is meticulously addressed with effective solutions. Moreover, proper drying, controlled processing temperatures, moisture-resistant storage, and impact modifiers are among the remedies discussed. It also emphasizes the significance of compatibility testing and suitable material selection. By implementing these solutions, industries can ensure the efficient use of CPVC granules, leading to superior product quality and enhanced productivity.